Grilling and smoking have always been a part of the American culture. From Texas to Montana, people love their barbecue. But today’s grills are different. You’ve probably heard of pellet grills before – what if I told you that they could make your ribs taste as good as those pulled pork sandwiches you used to be addicted to?
Pellet grills are a super simple and efficient way to cook outdoors. They’re perfect if you don’t have a ton of built-in storage but want a grill that can get you through the summer.
In this guide, we’ll break down the made in USA pellet grills available at a range of price points. We’ll also run through everything you need to know to find the right pellet grill for your needs.
Editor’s Pick- American Made Pellet Grill
|1||Z Grills ZPG-7002B 2020 Upgrade Wood Pellet Grill & Smoker, 8 in 1 BBQ Grill Auto Temperature...||$370.65||Buy on Amazon|
|2||PIT BOSS PB440D2 Wood Pellet Grill, 440 SERIES, Black||555 Reviews||$336.72||Buy on Amazon|
|3||Z GRILLS ZPG-450A 2020 Upgrade Wood Pellet Grill & Smoker 6 in 1 BBQ Grill Auto Temperature Control,...||4,080 Reviews||$397.41||Buy on Amazon|
|4||Traeger Grills Tailgater 20 Portable Wood Pellet Grill and Smoker, Black||472 Reviews||$529.95||Buy on Amazon|
|5||Char-Griller 9040 Wood Pellet Grill||$515.62||Buy on Amazon|
Made In USA Pellet Grill Review
Here are our reviews of the nine best pellet smokers on the market.
They’re of various sizes, budgets, and feature sets, all meeting our quality guidelines and suitable for different people with different needs. In this list, you are sure to find the right model for you.
The following list is, with one exception, all full-sized pellet grills. We have a separate guide to the best portable pellet grills if that’s what you’re after.
Let’s get into the recommendations.
1. Z GRILLS ZPG-450A 2020 Upgrade Wood Pellet Grill & Smoker 6 in 1 BBQ Grill
Set it and forget it, automated electric feed system maintains temperature from 180ºf to 450ºf, the smart digital controller keeps temps within +/- 20 degrees f and makes setting the grill temperature as easy as turning a dial huge grilling. Great for home, party, and tailgating: 450 square inches grilling area; 15-pound hopper capacity. The foldable working shelf; heavy duty all-terrain wheels ultimate 8 in 1 barbecue. Grill, smoke, bake, roast, braise, barbeque food all in one grill. Fueled by premium 100% hardwood pellets to generate heat and smoke, infusing your food with a savory wood-fire taste that’ll make your taste buds sing 3 years warranty — we guarantee you that our grills are made from top quality materials.
2. Z GRILLS ZPG-6002B 2020 New Model Wood Pellet Grill & Smoker 6 in 1
We’re a U.S-based brand that has been making high-quality grills and smokers for more than 30 years. With warehouses in Los Angeles, California and Atlanta, Georgia, we’ve exported top-of-the-line products to Europe and all around the United States. We’re proud of what we do and stand behind everything that we build.
Our goal is to make high-quality pellet grills more accessible. We hope to reach as many people as we can and offer them a chance to enjoy a truly unique grilling experience at an affordable price.
3. PIT BOSS PB440D2 Wood Pellet Grill, 440 sq. inch, Mahogany
The Pit Boss PB440 Deluxe wood pellet grill offers one-of-a-kind flavor, powered by 100% all-natural hardwood pellets. With complete structural strength and durability, the PB440 is made from heavy gauge stainless steel and is built to last. With the LED digital control board and a dial-in temperature control knob, you can ignite the grill and have access to temperatures ranging from 180° to 500°F. The innovative fan forced convection cooking eliminates the need for a rotisserie and creates a versatile environment for searing, char-grilling, barbecuing, grilling, roasting, smoking, braising, and baking. There are so many options with 465 square inches of total cooking surface and removable upper cooking rack. Never has it been this fun and easy to have amazing barbecue with grill a designed to set it and forget it. Deluxe features include a two-tone black and mahogany finish, combination side shelf and serving tray, solid bottom shelf, and a bottle opener.
4. Pellet Smoker Tube – 12” Smoke Tube for Pellet Smoker
If you have ever experienced awkward that when your friends come to your home but you have no special food treat them; If you are tired of normal taste BBQ food and want to try smoking taste, then this smoker machine is ideal for you.
LANNEY tube smoker is an ideal gift for the Christmas, Thanksgiving, New year. It is a must buy for every family. With these combination tools, you could also be a big chef in your family! Enjoy BBQ time with your family! You can make delicious food by your hands.
5. Kona Best Pellet Smoker Tube – Designed For Clean Burning Smoke
Finally, a smoke tube that stays lit. The patent-pending diamond shape air inlets ensure the perfect amount of airflow to keep your pellets lit and deliver the ideal amount of smoke to achieve grill perfection. Don’t waste your time with those other tubes and boxes that only lead to frustration.
Start with premium wood pellets that are completely DRY, Kona’s are the best. Fill tube 90% full, ignite with pencil torch and let burn 10 minutes before blowing out.
To produce up to 2 hours of smoke, add pellets to tube and place over high direct heat for minimum 10 minutes. See instructional video for additional tips & tricks.
6. Traeger Grills Pro Series 34 Electric Wood Pellet Grill and Smoker, Bronze
Our best selling 2018 Pro Series is now available at a lower price and features our classic sawhorse chassis for linebacker-like stability. The brawny side-lift bar gives even weight distribution and the solid all-terrain wheels ease while rolling your grill over pavers, rocks, and dirt. The digital Pro Controller rocks Advanced Grilling Logic, which maintains a +/- 15 degree F temperature control* to precision grilling. Create the original Traeger taste while taking your grilling skills Pro.
7. Camp Chef PG24MZG SmokePro Slide Smoker with Fold Down Front Shelf Wood Pellet Grill
All The Features That Matter in a pellet grill. The new PG24MZG has the slide & grill feature, just slide & go from indirect to direct flame mode it is really that easy. burgers will never be the same! new dual top shelf, since it is convection cooking we have added a top level to almost double the cooking area. Each shelf is also sized to fit in a normal dishwasher. patented ash Cleanout, just pull the lever & drop down your used ash, no worries about taking apart your grill & getting out the shop vac. Changing your pellets? The hopper has a pellet release & bucket holder to remove most of the pellets & feed the rest through the Cleanout. fast & easy. cooking two things at Once? No problem comes with two stainless probes that easily plug in/out on the PID digital controller with smoke settings from 1-10. the best of both worlds in one pellet grill with a 3-year & all the features. What are you waiting for?
8. Oklahoma Joe’s Longhorn Reverse Flow Smoker
The Oklahoma Joe’s longhorn reverse flow smoker is similar to our longhorn smoker, but adds reverse flow technology which delivers an unparalleled smoking experience with increased heat & smoke evenness. Features 1,060 total square” of cooking surface- 751 square” in the main chamber & 309 square” in the firebox chamber, & heavy Gauge all-steel construction. A series of 4 removable baffles guide heat & smoke from the firebox into the main chamber of the smoker, where it engulfs the food. Other features include porcelain-coated cooking grates, alternative option smokestack locations & multiple dampers for easy heat & smoke control. Main chamber & firebox employ cool-touch handles to protect hands from heat. Firebox contains a large, stainless steel basket for easier fuel management, & a clean-out door for simplified ash removal. Offers front & bottom shelves, a 3″ professional lid-mounted temperature Gauge & large 10″ wheels for easy mobility. Firebox features a convenient access door to easily tend the fire. Assembled dimension: 64.3″ wide x 35.5″ deep x 55.5″ high. Weighs 226 lbs.
9. Traeger Grills Tailgater 20 Portable Wood Pellet Grill and Smoker, Black
From pre-game parties to weekends at the cabin, savor wood-fired flavor anywhere with the new Tailgater 20. Thanks to its portable size and stashable EZ-Fold legs, the new Tailgater 20 lets you grill, smoke, bake, roast, braise or BBQ just about anywhere. Plus, it now boasts Traeger’s Digital Arc controller for precise, consistent temperatures and a Keep Warm Mode that ensures your food is ready whenever you are.
10. Traeger Grills Pro Series 22 Electric Wood Pellet Grill and Smoker, Bronze
Enhance your outdoor cooking experience & take your cooking talents to big leagues with the Traeger Pro 22 from perfect pork ribs, to a better brisket, the Pro 22’s digital Pro Controller with advanced grilling logic will take your grilling game to new heights. Easily check your food’s temperature without opening the lid with the built-in, dual meat probes. Durability is not even a question with its Sawhorse chassis, powerful steel construction & built-to-last powder coat finish. Quickly switch out your hardwood pellets by simply opening up the hopper Cleanout. Easy to clean porcelain grill grates gives your food better flavor, without old grease marks. Find out why going Pro with the best-selling wood-pellet grill has never tasted better.
11. Camp Chef 24 in. WIFI Woodwind Pellet Grill & Smoker
We’re a passionate team of outdoor lovers, makers, and culinary experts committed to bringing five-star flavor to the great outdoors with versatile gear that can stand up to the demands of both the backcountry and back patio foodies. The same vision that reinvented camp-cooking thirty years ago guides everything we make today, from camp stoves to pizza ovens to pellet grills. Whatever we do, we’ll never stop finding ways to help others gather outside because as food fuels our body and nature nourishes our spirit, togetherness sustains our souls.
What to Consider When Choosing The Best USA Made Pellet Grill
When shopping for a pellet grill, consider cooking surface size, construction quality, hopper capacity and these other key attributes.
Grill size refers to the cooking surface as well as the overall size of the appliance and how much space it will require on a deck or a patio.
Most pellet grills offer between 350 and 550 square inches of cooking surface. Chefs cooking for two can work with surfaces of 300 square inches. Food for a family of four will require at least 450 square inches. Larger grills of 500 square inches or more make a great centerpiece for entertaining.
Of course, the larger the cooking surface, the larger the grill and the more space it will require. While all grills have a similar depth and height, they vary in width. Compact pellet grills are around 40 inches wide. Larger models can measure 50 inches wide or more.
Pellet grills and smokers spend their days outdoors in the elements and withstand temperatures of up to 600 degrees Fahrenheit. That’s why quality is crucial. You’ll find them in either painted steel or stainless steel. Cheaper painted steel will eventually rust when the paint wears away and exposes the steel to oxygen and water. More durable stainless steel with its layer of rust-resistant chromium makes the ideal metal for grill construction.
Higher-end pellet grills include stainless steel internal parts, such as burners, grates, and heat plates, within a sheet metal body. On the best models, the sheet metal is thicker and resists warping.
The hopper on a pellet grill automatically adds pellets to the grill based on the temperature setting on the control panel. An electric auger feeds the pellets from the hopper into the grill’s firebox, so the chef won’t need to add fuel to the fire manually. This automation accounts for the typically higher cost of pellet grills compared to their gas and charcoal counterparts. Pellet consumption depends on the size of the grill as well as the temperature settings. Most pellet grills use about a ½-pound of pellets per hour to smoke and about 2½ pounds per hour to grill.
Precise temperature controls set pellet grills and smokers apart from charcoal and gas grills. Unlike these other types of grills, a pellet grill allows the operator to set the grill to a specific temperature like an oven. These controls come in either analog or the more expensive digital format. A thermostat inside the grill box assesses the temperature, which then adjusts the hopper to add pellets at a rate that will allow it to maintain the set temperature. Some pellet grills even have Bluetooth or Wi-Fi connections that allow the user to set the temperature remotely from a smart device.
Most pellet grills have features that make them easy to clean once the grilling or smoking is done. A knob on the hopper releases the unused pellets for proper storage until the next grilling session. A catch at the bottom of the grill makes it easy to remove pellet ash. A bucket under the grill collects drippings for easy disposal.
Pellet grills serve as both smokers and grills. They’ll sear the perfect crust on steaks and burgers at high temps that could reach 600 degrees Fahrenheit and smoke meats at low temps in the 200-degree Fahrenheit range. This versatility helps justify the higher price tag of a pellet grill.
Portable models of these automated appliances that both smoke meat and grill it make great campsite and tailgate companions. A portable pellet grill offers about 200 square inches of cooking surface and weighs in at about 50 pounds. The pellets themselves are easy to transport, too.
Additional Features and Accessories
Many pellet grills come with additional useful features that facilitate use, such as wireless connectivity that allows the user to adjust the grill’s controls or monitor temperatures remotely from a smartphone app.
We’ve chosen Z GRILLS ZPG-450A as the best USA made pellet grill for the money after our extensive research and tests. It has unparalleled performance, incredible temperature control, a large cooking area, a direct flame portion that can cook a steak properly…but with a side sear box capable of hitting 900 degrees Fahrenheit just in case.
It’s highly advanced and good-looking to boot. It’s easy to maintain, well-built and should last many years, making this the only smoker/grill combination you need. If you have any comments about these wood pellet grill reviews or experience with any of the products here, please let us know in the comments below!